MANUFACTURING

Parts Procurement

-We have procurement connections with more than 150 companies in Japan and overseas, and have built a system that enables speedy procurement with the minimum required lot size.
-As a measure to prevent deterioration of parts quality, all parts are stored in a temperature- and humidity-controlled materials warehouse 24 hours a day, 365 days a year.
-Special packages such as BGA and CSP, which require particularly high reliability, and components that require humidity control are stored in ultra-low humidity storage to ensure reliability during mounting.


SMT Mounting Process

<Printing Process>

-Solder Paste Printer: I-PULSE P4
-Dispenser: I-PULSE D1
 

<Inspection Process>

-Solder Paste Inspection Machine: Nagoya Electric Works NLS-250 (Custom Specifications)
Inspection results are backed up with all OK/NG data for traceability.
 

<Mounting Process>

-Automatic Mounting Machine: I-PULSE M6ez
-Automatic Mounting Machine + Tray Feeder: I-PULSE M6ez + MX-20E
 

<Reflow Process>

-Nitrogen Reflow Equipment (Custom Specifications)
In addition to the excellent heat uniformity and environmentally friendly mist collection mechanism that comes as standard equipment, we have implemented custom-made machines that combine our experience and know-how. Even with multi-layer PCBs, the far-infrared effect + high powered spec provides flexibility.
 

<Compatible solder>

-Lead-free solder
-Leaded solder
 

<Rework>

-BGA/CSP Rework Station|Chamber(Supported Board Size: 500 mm x 400 mm)
It has a powerful wide-bottom heater and can achieve desired profile curves even on lead-free and multi-layer PCBs. We can handle all kinds of SMD work, from repositioning at the prototype stage to repair support.
 

DIP Mounting Process

<Stationary Solderiong Bath>

-Carrier-Type Still Tank Soldering Machine: Osaka Asahi Chemical SOLDERBOY JR-3530 (Still Tank / Custom Specifications)
(Supported Board Size: W300mm x L350mm)
We adopt a board cooling mechanism that takes into account shrinkage cavity to address solder quality issues.
 

<Wave Soldering Bath>

-Automatic Wave Soldering Machine: Osaka Asahi Chemical PSM-350 (Flow Tank / Custom Specifications)
(Supported Board Size: W350mm x L350mm)
-Moving Nozzle Type Flow Soldering Machine: Koki Tec TAKUROBO II (Custom Specifications)
-Nitrogen Generator: Anest Iwata NPS-3470C
 

<Cleaning Equipment>

-De-Fluorinated Cleaning Tank (Fluorine-based Cleaning Solvent)
Flux components are removed as the finishing touch to board manufacturing. We use cleaning agents that take into account cleaning efficiency, drying efficiency, non-hazardous properties, environmental friendliness, etc.
 

Inspection

Only high-quality products are shipped after assembly and final inspection according to strict in-house standards. We can also perform function tests and comprehensive inspections that are closer to actual operating conditions in accordance with customer specification requirements.


Shipping

Only products that have passed the outgoing inspection are delivered as "Authorized Products," ready for immediate use by the customer.


Parrots